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TROUBLESHOOTING · DECANTING CENTRIFUGE

Wet / sloppy solids off the bowl

WATCH · Watch — trend and plan Decanting centrifuge → Cost of fault ≈ $45k+ / incident

Why it matters

On a recovery duty, a wet cake is recoverable fluid going to the cuttings box. On any duty it raises waste volume and disposal cost, and it usually signals the bowl is not being given the residence time or G it needs to dewater.

Likely causes

How to diagnose it

The fix — step by step

  1. Raise G to the dewatering setting if the duty allows; fix any belt slip.
  2. Set a shallower pond for a longer, drier beach.
  3. Reduce feed rate to give the bowl residence time.
  4. Lower the differential so cake is held long enough to dewater.
  5. If fines are holding water, address PV / colloidal load upstream rather than over-driving the machine.

Confirm it's fixed

✓ Verify: Cake leaving as a defined, crumbling discharge with a dry beach; retort confirms the fluid loss has dropped.
Field note. Wet solids and high torque pull in opposite directions — deeper pond and lower G dry nothing, higher G and shallow pond can pack the bowl. The art is one declared duty with pond, feed and differential trimmed together, not three independent knobs chased on different shifts.

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