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Drilling Fluids

Non-aqueous drilling fluids: where solids control changes and why

Non-aqueous drilling fluids (NADF) — OBM and SBM — change the solids-control job in fundamental ways. The equipment is mostly the same; the priorities, measurements and waste implications are not. A solids engineer who steps from a WBM job onto a NAF well without adjusting their thinking will measure the wrong thing, misread the dryer, and create a compliance problem without realising it.

The primary metric shifts from LGS to OOC

On WBM the number you manage is LGS. On NAF, oil-on-cuttings (OOC) takes equal or greater weight — it is simultaneously a fluid-cost metric and a compliance gate.

Regulatory weight: on US offshore SBF, base fluid retained on cuttings is the discharge compliance gate under EPA 40 CFR 435. On North Sea OBM under OSPAR 2000/3, the limit is 1% — only thermal methods routinely achieve this.

Equipment differences

StageWBMNAF (OBM/SBM)
ShakerStandardOil-wet cuttings stickier; finer screens flood more easily
Drying stageHigh-G shaker adequateVCD needed to drive OOC below 5%
CentrifugeLGS removal / barite recoverySame duties, plus processes recovered base oil from dryer
RetortAPI RP 13B-1API RP 13B-2; reads OWR — more involved to interpret

Waste — the most different part

OBM cuttings are classified oily waste and typically cannot be discharged offshore without treatment. The cuttings dryer, CRI or thermal treatment are not optional enhancements — they are the waste management system. A NAF well without a functioning VCD generates non-compliant waste from the first bit run.

Key takeaways

NAF changes the job in three ways: OOC joins LGS as a primary metric; the VCD becomes mandatory; and the waste stream is classified oily waste. Plan the NAF solids programme as its own job — not a WBM job with different mud.

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